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GAZIANTEP · ERP SOFTWARE

Accounting covered, production empty: the ERP software decision in Gaziantep

In Gaziantep the ERP question usually starts as 'which package should we buy', when the real question is this: does the existing ERP need replacing, or is writing a production layer alongside it enough? The two paths differ completely in cost, risk and timescale. It is not a decision to make without seeing the shop floor — so we work it out with you, on site at your facility in Başpınar.

The picture in Gaziantep
  • In our own field research, of the 1,108 companies in the Gaziantep organised industrial zone (OSB), 286 are medium-sized, 90 large and 83 very large. At these scales an accounting ERP is usually already installed; the conversation to have is not about ripping out the ERP, but about how to close the gap on the production side.
  • The same research found 257 textile, 145 food, 116 plastics and packaging, 107 carpet, 89 machinery and metal, and 75 chemicals companies. Where standard ERP struggles in Gaziantep is well defined in these sectors: recipe-based production, batch and lot structures (groups of goods produced from the same raw material batch), subcontracting flows, colour–pattern–size variant matrices and weight-based waste.
  • The sub-breakdowns in the same dataset are estimates, not exact figures: around 45 companies in flour and milling, 41 in packaging, 33 in yarn, 32 in machinery manufacturing and 18 in dye and chemicals. What these approximate numbers show is nonetheless clear: very different production logics in the same city are running on the same standard packages.
  • Again in our own data, 294 companies have proven exports. For an exporting manufacturer the ERP decision is not only an accounting decision: the traceability, document sets and batch-level record-keeping the buyer demands depend on how the ERP and the production layer are connected.
  • We visit facilities in the Başpınar OSB and Şehitkamil in person. We do not make a decision as expensive as ERP through remote meetings; we do not draw a roadmap without looking at your current installation, your database and the flow on the floor.

If the ERP is installed but the production side is still empty

  • Accounting, receivables, stock and e-invoicing are covered; but work order, machine, waste, subcontracting and quality data live outside the ERP, in Excel and notebooks. The ERP sees the company's money but not its production hall.
  • The stock in the ERP does not match the actual stock in the warehouse. Differences appear on count day and nobody can show where they came from, because the production movements that change stock do not enter the system in time.
  • The ERP vendor also sold a production module, but the module never fitted the company's flow. Fields are used for the wrong purposes, reports come out meaningless, nobody trusts it, and Excel was opened up alongside it once again.
  • Costs are calculated in the ERP from the theoretical recipe; because actual consumption, actual waste and subcontracting costs never enter it, order profitability is only seen months after the job ends — and approximately at that.
  • The same facility runs more than one system: an accounting ERP, a separate production program, plus a weighbridge or laboratory system. None of them talks to the others; the same information is keyed into three places by hand and comes out different in all three.
  • An old custom-built production program runs alongside the ERP, but nobody can get inside it. Because no new field can be added, the company has been working around the program's limits for years.
  • The idea of replacing the ERP outright comes onto the table; offers arrive from other cities, but nobody puts in writing how long the transition will really take, which data will be migrated, and how production will keep running during the changeover.
  • The owner asks for a report, accounting produces one, the production manager gives different numbers on the same subject. Meetings get stuck at the level of 'which report is right' and no decision gets made.
  • When an export buyer or an audit arrives, batch-level records are demanded; because the ERP keeps records at order level, which batch came from which raw material cannot be traced back.
  • Because ERP user licences are limited, the foremen and operators in the production hall never log in. Data is left to one office worker copying it from paper at the end of the day.

There are two paths; discovery tells you which is right

There is no single right answer here. In some companies the right move is to leave the ERP untouched and write a layer alongside it; in others the existing installation is so far gone that rebuilding from scratch comes out cheaper. We make the call based on what we see on the floor, not on our sales target. Below is what each path looks like and what we concretely do.

Path one: a production layer that writes alongside the ERP

The path we recommend in most cases. Your Logo, Mikro or Netsis backbone stays in place; e-invoicing, e-ledger and account structures are never disturbed. We write work orders, machine data, waste, subcontracting, quality and batch traceability as a separate layer and feed it back into the ERP as stock and cost movements. Because it leaves the current installation in place, this is the path you can reverse.

Path two: a custom ERP from scratch

Rebuilding comes up when the current installation can no longer be maintained, the data model has drifted away from the reality of the business, or licence and user costs have outgrown the job. When we propose this path, we put the cost, the timescale and the data-migration risk in writing in the same document; we do not dress it up. A ground-up ERP is an expensive decision and can only be defended where path one is not enough.

Integration with your installed ERP

The layer we write talks to your ERP at database, service or file level. Stock, accounts, orders, delivery notes and invoices stay in one authoritative source; production and subcontracting data flow into it. What decides the approach is not the ERP's brand but which access routes you have been given; we do not say 'we will integrate' before establishing this in discovery. Whether the integration is one-way or two-way is also fixed in writing from the very start.

A layer beside Netsis without touching it

We have done this before: we developed a production layer that runs alongside an installed Netsis system without touching it at all. The aim was not to replace the ERP but to connect the shop floor the ERP could not see. The same approach can be applied to Logo and Mikro installations; in every installation we first check which routes into the data are available.

A single source of truth and an end to double entry

Keying the same information into three systems is not just lost time — it is lost trust. For every data item we set the rule 'this is the master source' and feed the other systems from there. Because the rule is written down, which number is authoritative stops being a matter for debate.

A management dashboard and real cost visibility

We build a dashboard that merges the ERP's and the production layer's data into a single screen for the owner: open work orders, deadline deviation, waste, subcontracting status, and the gap between actual and theoretical cost per order. We have previously built an 11-module factory management panel; the approach is the same — plain screens that drive decisions.

How we reach the ERP decision

  1. 01

    Inventory of the current installation

    Which ERP, which version, which modules are active, how many users, which customisations have been made, is there database access, is a maintenance contract still running. No recommendation is realistic before this inventory exists; most of the bad ERP decisions we see are born from skipping this step.

  2. 02

    Mapping the gap between the ERP and the floor

    We come to your facility and compare the picture on the ERP screen with the reality in the production hall. We identify, item by item, which information never enters the ERP, which enters late, and which gets distorted on the way in. The output is a concrete list of the gap between what the ERP sees and the reality of the floor.

  3. 03

    The two paths, side by side

    We compare writing a layer alongside versus rebuilding the ERP from scratch in a single document: scope, timescale, estimated budget range, data-migration risk and how production keeps running during the transition. The decision is yours; our job is to lay out, in full, the information needed to make it.

  4. 04

    Pilot scope and integration setup

    On the chosen path we start with a single narrow scope; usually one production line or one flow. We build the integration bridge and verify the data against the ERP. We do not move to roll-out until the numbers reconcile.

  5. 05

    Roll-out, training and maintenance

    We roll the verified scope out to other lines and departments step by step. We train the accounting, production and floor teams according to their roles. Afterwards support continues for maintenance, monitoring and new report requests; the source code and the data stay with you.

Frequently asked questions

Do we need to replace our existing ERP?

In most cases, no. In the typical picture we see in Gaziantep, the ERP's accounting side works fine and what is missing is the production side. The right move then is not to rip out the ERP but to write a production layer alongside it and feed the ERP back. We only recommend replacement when the current installation can no longer be maintained or the data model has completely drifted from the reality of the business.

Does integration with Logo, Mikro or Netsis actually work?

On the Netsis side we have done it without touching the installed system at all. How it works, though, depends on the ERP's version and the access you have been given: some installations connect through official services, some at database level, some by file exchange. In discovery we first establish which route is possible, and only then make a commitment. Saying 'we will integrate' without seeing the access would not be right.

Does commissioning a custom ERP from scratch make sense?

Rarely, but in some situations yes. It makes sense where the existing package never fitted the core of the business, customisation costs keep accumulating year after year, and the company has bent its way of working because of the package. Without all three, building from scratch is expensive and risky. Before deciding, we recommend reading our off-the-shelf ERP vs custom software guide.

Does production stop during the transition?

No — this is a priority for us. We do not do single cut-overs; the old method and the new system run in parallel for a while, and the transition is not considered complete until the numbers reconcile. We only touch the live environment with your approval and in maintenance windows agreed in advance.

Our ERP already has a production module — what do you add?

A module being enabled and a module being used are different things. In discovery we check whether the module is genuinely in use; if it is and it is enough, we do not write anything new, and we say so openly. If it is not used, we look for the reason: usually the module does not fit the flow on the floor, the operators cannot reach a screen, or licensing is the constraint.

What is the price range?

We do not quote without seeing the shop floor and the current installation. What sets the price is clear: how many integration points, how many screens, how many users, how many terminals on the floor and whether data migration is involved. After discovery we present a staged budget together with a written scope. For a general framework, see our custom software pricing guide.

Who keeps our data and the source code?

The source code of the layer we write and all of the data are yours. The data sits on your own server or in a cloud account opened in your name. Your ERP's own data continues to stay with you as it always has; we do not put a second lock on it.

How are you different from an ERP company outside Gaziantep?

Physical proximity. The most expensive part of ERP work is misunderstood requirements, and that misunderstanding mostly comes from never seeing the shop floor. We come to the Başpınar OSB and to Şehitkamil and stand next to the machine. We have also mapped this city's industrial profile company by company through our own field research.

Make the ERP decision on inventory, not guesswork

Let us come to your facility in Başpınar or Şehitkamil and map your current installation, the access routes into your data and the flow on the floor in person. You end up with a written document that puts the two options side by side in scope, timescale and risk. You can use that document with another supplier too; getting the decision right matters more to us than winning the job.

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